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OD1000mm 15KW Electrofusion Welding Machine Using For HDPE Plastic Pipe Jointing Heater

Short Description:

1. Name: Electrofusion Machine with MCU Control

2. Model: DPRS10 15KW

3. Input Voltage: 380V

4. Working range: 20-1000mm

 


Product Detail

Product Tags

Detail Information

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Usage: Electrofusion Pipe Fittings Connection After-sales Service Provided: Free Spare Parts, Field Installation, Commissioning And Training, Field Maintenance And Repair Service, Online Support, Video Technical Support
Warranty: One Year Working Range: 20-1000mm, 15KW
Welding Output Voltage: 8-75V Package Type: Wooden Box

Product Description


630mm Welder Machine Using For HDPE Plastic Pipe Jointing Heater

* High-level MCU is used as control core, with abundant parameter setting, measuring and perfect protective function;

*High brightness liquid crystal display, support multi languages, touch button operation, man-machine interactive interface;

*Wide power supply and voltage input, suitable for on-the-spot electric network level;

*High precision control to electric energy and time, ensure welding quality;

*Swiftly output response time when power supply breaks, high stability;

*Support U disk reading welding record;

*Support U disk import formula parameter;

*Support USB portable printer, print welding record;

*With automatic identification matching pipe function;

*Good doubling protection function;

*With up to 6 phases programmable welding function, can adapt to different pipe welding requirements;

*Support a variety of welding parameters input: manual input, formula extraction, bar code scanning input;

*The control board adopts SMT welding technology to reduce the failure rate of the whole machine.

Technical Parameters

Input power supply Rated input voltage 220V±20%

Rated input frequency 45~65Hz
Output power supply Rated output voltage Refer to type definition

Output power Refer to type definition
Control characteristics Control mode Constant voltage, constant current

Electric quantity constant precision

≤±0.5%

Time control precision ≤±0.1%

Temperature measuring precision ≤1%

Scan bar code Scan 24 bit bar code conform to ISO 13950-2007
Ambient Ambient temperature -2050

Storage temperature -3070

Humidity 20%90%RHno condensation

Vibration 0.5G, no violent vibration and impact

Altitude <1000m AMSL, when≥1000m de-rate in accordance with GB/T3859.2-93

Function description

1 Single phase welding

 

After power on, the welding machine automatically enter to the welding interface as shown below, move the cursor by left and right shift, pressing the "OK" button after the cursor moves to the corresponding parameters is selected, then the parameters in a flicker state.

Through the up and down keys to modify the parameter value, press the "OK" key to save the data value. If you press the "ESC" key to discard modification, the data will revert to the data value before modified. Setting the value of "1.03 pipe resistance" is equal to the corresponding resistance of pipe.

After the welding parameters are set, move the cursor to "RUN" and press "OK" to enter the welding process.

Note: Set “1.03 pipe resistance” to 0 if you don’t know the pipe resistance, only the open circuit fault (the pipe resistance is greater than 20 ohms or output current is 0) is detected during pipe detection. But this setting will disable the function of "pipe resistance identification alarm”, so can not be set when necessary.

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2 Multiple phases welding

 

If the pipe process requires multiple phases welding, it is necessary to modify the "setting parameters" → the parameter value equal to the desired segment value of "1.02 welding number setting".

For example: pipe resistance 0.4Ω, constant voltage mode, 3 welding, the first phase: 35V /150 seconds, the second: 40V /250 seconds, the third: 40V /280 seconds, cooling time is 100 seconds.

First, we need to modify the value of “1.02 welding phase number set " to 3, set the value of " 1.03 pipe resistance " to 0.4Ω, set the value of "1.04 welding parameters" to 35V, and then set the value of "1.05 1st  welding time" to 150 seconds. This completes the first phase of the welding settings.

Finally, you need to set the value of "1.16 pipe cooling time" to 100 seconds. And then the setting of welding parameters is completed. Press the "ESC" button to return to the standby welding interface, you can see the parameters value and time value are the same with the previous settings. Move the cursor to "RUN" and press "OK" to enter the welding process.

The operation steps are shown below:

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3 Scanner welding

 

If the pipe attached with the bar code as shown below, you can read it through the scanner. The following bar code welding parameters are: constant voltage: 39.5V, welding time: 200 seconds, cooling time: 15 minutes.

After the user connected properly, using scanner to scan barcode and the scanner will make a sound "beep", and you could see the value of the welding parameters analyzed by the bar code at the welding standby interface.

Note 1Only the type of welding machine contains "S" with the scanning function support scanner function;

2Bar code should comply with the bar code type of "3.06 bar code type";

3Must use a dedicated scanner equipped by our company.

Tip: laser and bar code is not completely 90 degrees, the scanning effect is best, the up and down effective tilt angle is ±65°, the up and down effective tilt angle is ±60°, rotation effective tilt angle is ±42°. Scanning bar code, please let the laser cover the entire bar code, otherwise you may not be able to read the correct data.

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Application

 The product is the sepecial connecting device used to polythene pressure and non-pressure pipe electrofusion or soket connection.

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