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20-800mm HDPE Pipe Fittings Plastic Electrofusion Welding Machine 2700W CE Approved

Short Description:

1.  Modle: ZDRJ800

2.  Working range:20-800mm

3. Memory: 4000 reports

4. Welding out voltage: 8-48V


Product Detail

Product Tags

Detail Information

Power: 3500W Dimensions: 20-800mm
Usage: Pipe Fittings Electrofusion After-sales Service Provided: Free Spare Parts, Field Installation, Commissioning And Training, Field Maintenance And Repair Service, Online Support, Video Technical Support
Warranty: 1 Year Product Name: Electrofusion Machine

Product Description

ZDRJ is a Multipurpose Electrofusion Machine (in low voltage 8¸48V) capable of fusing any brand of coupler available in the market, up to 400mm for version400 and up to 800mm for version.

Machine automatically sets correct fusion parameters by Optical Pen reading or manual introduction of Bar Code visible on the couplers (according to ISO13950 ). In case couplers do not show bar code, it is possible to manually introduce Tension and Fusion Time recommended by manufacturer.

ZDRJ has an internal memory for storage of fusion parameters (parameters used, couplers features, etc… ). It is also possible to print out Fusion Data and  download them to a PC.

 

1. Fusion by bar code reading/by manual introduction of bar code/by manual introduction of tension and fusion time
2. The smart scanning gun can be used to identify the bar codes of most pipe factories at home and abroad
3. Inbuild memory with 4000 welding cycles, Data can be download to laptop by usb or print on worksite
4. Automatic temperature compensation according to environment temperature
5. Universal connector 4-4.7mm, whether the connector is good or not is directly related to the quality of welding, must replace in time
6. Intelligent design, when the machine fails, it will show the error (Like supply voltage, output current, ambient temperature), under voltage or over-voltage may cause under-melt or over-melt
Electrofusion Machine  Standard composition
1. machine body
2. scanner
3. manual scraper
4. transport case
5. 4.7*4.0 connectors
6. USB
On request: printe

Specification

Model

160

315

400

630

800

Working Range

20-160mm

20-315mm

20-400mm

20-630mm

20-800mm

Materials

PE/PP/PPR

Dimendions

mm

200*250*210

358*285*302

358*285*302

358*285*302

358*285*302

Weight

7Kg

21kg

23Kg

23kg

23kg

Rated voltage

220VAC-50/60Hz

Rated power

1300W

2700W

3100W

3100W

3500W

Working power

-10℃-40℃

Output voltage

8-48V

Max.output current

60A

80A

100A

100A

100A

Protection degree

IP54

Connectors

4.7mm/4.0mm

Memory

325

4000

4000

4000

4000

 

* Working range might vary according to fittings band. Check with the fitting manufacturer the power and the welding time required.

* Power at 60% Duty Cycle.

Fusion Procedures

Quality of joint depends on the following instructions which have be followed carefully.

 

HANDLING OF PIPES & FITTINGS

When fusing, temperature of pipes & fittings have to be similar to ambient temperature measured by machine’s probe.

Therefore they cannot be exposed to strong wind or direct sunlight : their temperature may vary consistently from ambient temperature, affecting negatively fusion (pipe & fittings insufficient or excessive fusion). In case of high temperature, keep pipe & fittings away from direct sunlight and wait until their temperature is similar to ambient temperature.

 

PREPARATION

Cut pipe’s edges straight, using special pipe cutters. Carefully try to eliminate pipe’s and fittings bends or ovalizations.

 

CLEANING

Carefully scrape oxidized layers on pipe’s or fitting’s edges with special pipe scrapers. Make sure scraping is uniform and complete over surfaces to be fused exceeding the middle of the fitting of about 1 cm; lack of this type of operation causes a superficial fusion only, since it prevents molecular interpenetration of parts and affects fusion’s result. Scraping methods like sand paper, emery wheel must be avoided.

Take out coupler from its protecting packaging, clean the interior according to manufacturer’s instructions.

 

POSITIONING

Insert pipe’s edges into the coupler.

It is necessary to use an aligner for:

- making sure parts are steady during fusion and cooling phase;

- avoid any sort of mechanical stress on the joint during fusion cycle and cooling;

 

FUSION

Fusion area should be protected from strong weather conditions , such as humidity, temperatures lower that -10°C or over +40°C, strong wind, direct sunlight.

Pipes & fittings used have to be of the same material or compatible material. Compatibility between materials have to be guaranteed by manufactured.

 

COOLING

Cooling time depends on diameter of coupler and ambient temperature. It is important to follow times given by manufacturer of couplers used.

To avoid mechanical stress on the joint (bending, tractions, twisting) disconnect cables and aligners only when joint has completely cooled down.

 

FUSION TRACEABILITY

图片1

Before fusion procedure it is necessary to decide whether you want to use machine’s bar code reading

system of pipe/fittings in order to have complete traceability of fusion completed. Fusion data will be

stored in machine’s memory and can be printed or downloaded.

Scroll main menu until arriving to

SETUP AND UTILITIES.

Press ENTER to access next step.

 

Select“Traceability”using keys C (ÙÚ).

 

Press ENTER

 

Press keys C (× Ø) to activate or deactivate traceability.

 

Press ENTER to save settings and go back to menu.

图片2
图片5

Press STOP to go back to main menu.


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